The equipment integrates CNC, precision machinery, laser photoelectric, electrical and other high-end technology as one, design and manufacturing and application process is relatively complex, mainly used in aerospace, military, high-end materials manufacturing and other fields.
LiM-S4510
浏览量:
1072
LiM-S4510
The equipment integrates CNC, precision machinery, laser photoelectric, electrical and other high-end technology as one, design and manufacturing and application process is relatively complex, mainly used in aerospace, military, high-end materials manufacturing and other fields.
一、 Three axis CNC machine tools
The overall structure adopts gantry frame movable moving beam structure, X axis adopts bilateral double motor drive, pinion and rack drive, linear guide rail guide, driving X slide plate and column along the longitudinal movement of the bed. The Y axis adopts ball screw pair transmission to drive the Y axis slide plate and laser cladding head to move along the Y axis. The W axis is driven by a single motor and driven by a ball screw pair. The beam moves up and down along the column through the sliding plate of the W axis. As the machine itself does not have too much load, so the main large parts are welded structure.
二、Inert atmosphere processing room
Inert gas processing room a side open automatic mobile compaction, big transition tank, bleeding point, inert gas inlet, the relief port smoke purification system, gas circulation system of import and export, import and export, the observation window, vacuum gloves, gas passing through water circuit span, monitoring and control system for data transmission through the bridge opening, optical fiber bridge, lighting system, etc., about the whole cabinet volume.
三、Gas cycle purification and dust removal system
The gas cycle purification and dust removal system includes gas cycle purification, dust removal and regeneration systems, which can remove oxygen and water from the sealed processing room, as well as dust and dust generated during processing, and realize the inert gas circulation in the sealed working box, so as to protect the material from oxidation during laser processing. The regeneration system can activate the purification column to make it reused. The whole automatic circulation system is on the back of the work box, using integrated control; The gas circulation adopts high speed variable frequency fan, which forms a closed loop with the purification column and the processing chamber speed to ensure that the oxygen and water contents in the workshop are stable within the set range. Inert gas purification system to remove oxygen, water, dust, smoke, etc. Equipped with oxygen analyzer, water analyzer.
四、laser
Made German company interpublic 10000 w fiber laser, which is compared with the traditional YAG laser and semiconductor laser, in high power and high efficiency at the same time, can obtain better beam quality, than C0. Laser and YAG laser beam quality improve an order of magnitude, is beneficial to obtain small focusing spot, more suitable for precision machining and non-ferrous metal forming, can greatly improve the processing quality, and USES fiber as the light path transmission system, easy to realize laser cladding non-ferrous metal inert gas protection.
五、Water cooling system
The water cooler configured in this system is dual temperature and dual control, one is used for laser cooling, and the other is used for optical fiber transmission cooling.
六、Laser cladding head, powder feeding head and automatic powder feeding system
The laser cladding head is equipped with the YC52 laser welding optical system produced by Precitec, Germany. The overall design is modular, including the collimation module, reflective CD module, focusing mirror module, protection mirror module, KAPPA camera. The coaxial monitoring function can be realized by CCD camera. It has the following characteristics:
High efficiency
Can withstand high laser power, more than 10kW
High - weight optical components ensure high - quality cladding
High flexibility
Modular construction
Combine for different applications
Simple assembly steps with existing systems
Free collimation and focal length combination
The operation is simple and safe
Surveillance camera makes teaching and cladding results more simple and intuitive
Easy replacement of optical components
Supervisory window box
Can monitor the running condition through the computer
The powder feeding head is a six-nozzle molding powder feeding system developed by xinjinghe for coaxial powder feeding equipment with large laser power and high molding rate. It has the characteristics of high feeding efficiency, fast feeding speed and good surface forming quality. The powder feed head has an independent cooling system to reduce the impact of other relative cooling, ensure the stability of the powder feed head and high quality seal quality.
The automatic powder feeder is imported from Germany. This powder feeder adopts Siemens S7PLC control, Siemens TP177B operation panel, with a color touch screen, using argon powder can control the maximum flow of 21L/nin. Continuous powder delivery is 0.4-200g/min.
七、Numerical control system
Siemens SINUMERIK828D system with its unique graphical user interface, convenient operation performance, users almost without more training, can quickly operate, debug, complete a variety of instructions, programming tasks.
Siemens 828D system has optional horizontal and vertical panel layout, which can meet the needs of machine tools with different installation forms and different performance requirements. Its compact size allows it to be mounted on the most compact machine tools; Integrated high resolution 10.4 "TFT color display and full size keyboard make it easy and friendly to operate; The die stamping magnesium alloy panel is delicate and durable, sensitive keys and simple interface Settings ensure the stable operation of the system; It has no fan, hard drive or battery and is truly maintenance-free.
八、Control system
Overall control system
CNC control system adopts Siemens digital controller; Used for control of laser, machine tool, powder feeder, protection gas (two ways), protection system, cold water, etc. Compact, durable and maintenances free CNC system operating panel, maximum support for 4 axis synchronous interpolation, linear, circular and spiral interpolation. SINUMERIKG code programming with high level language instruction, suitable for programming in mass production.
九、Monitoring system
Real-time monitoring system includes monitoring of various instruments and equipment status; Each part of the equipment is equipped with corresponding independent monitoring of various instruments and equipment status, such as internal pressure, water vapor content, oxygen content, internal gas temperature, water flow of the laser, cooling water temperature and so on. At the same time, a comprehensive alarm system is set to ensure that any monitoring position problems can be timely alarm, serious errors can interrupt the whole forming system.
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Product description
The equipment integrates CNC, precision machinery, laser photoelectric, electrical and other high-end technology as one, design and manufacturing and application process is relatively complex, mainly used in aerospace, military, high-end materials manufacturing and other fields.
一、 Three axis CNC machine tools
The overall structure adopts gantry frame movable moving beam structure, X axis adopts bilateral double motor drive, pinion and rack drive, linear guide rail guide, driving X slide plate and column along the longitudinal movement of the bed. The Y axis adopts ball screw pair transmission to drive the Y axis slide plate and laser cladding head to move along the Y axis. The W axis is driven by a single motor and driven by a ball screw pair. The beam moves up and down along the column through the sliding plate of the W axis. As the machine itself does not have too much load, so the main large parts are welded structure.
二、Inert atmosphere processing room
Inert gas processing room a side open automatic mobile compaction, big transition tank, bleeding point, inert gas inlet, the relief port smoke purification system, gas circulation system of import and export, import and export, the observation window, vacuum gloves, gas passing through water circuit span, monitoring and control system for data transmission through the bridge opening, optical fiber bridge, lighting system, etc., about the whole cabinet volume.
三、Gas cycle purification and dust removal system
The gas cycle purification and dust removal system includes gas cycle purification, dust removal and regeneration systems, which can remove oxygen and water from the sealed processing room, as well as dust and dust generated during processing, and realize the inert gas circulation in the sealed working box, so as to protect the material from oxidation during laser processing. The regeneration system can activate the purification column to make it reused. The whole automatic circulation system is on the back of the work box, using integrated control; The gas circulation adopts high speed variable frequency fan, which forms a closed loop with the purification column and the processing chamber speed to ensure that the oxygen and water contents in the workshop are stable within the set range. Inert gas purification system to remove oxygen, water, dust, smoke, etc. Equipped with oxygen analyzer, water analyzer.
四、laser
Made German company interpublic 10000 w fiber laser, which is compared with the traditional YAG laser and semiconductor laser, in high power and high efficiency at the same time, can obtain better beam quality, than C0. Laser and YAG laser beam quality improve an order of magnitude, is beneficial to obtain small focusing spot, more suitable for precision machining and non-ferrous metal forming, can greatly improve the processing quality, and USES fiber as the light path transmission system, easy to realize laser cladding non-ferrous metal inert gas protection.
五、Water cooling system
The water cooler configured in this system is dual temperature and dual control, one is used for laser cooling, and the other is used for optical fiber transmission cooling.
六、Laser cladding head, powder feeding head and automatic powder feeding system
The laser cladding head is equipped with the YC52 laser welding optical system produced by Precitec, Germany. The overall design is modular, including the collimation module, reflective CD module, focusing mirror module, protection mirror module, KAPPA camera. The coaxial monitoring function can be realized by CCD camera. It has the following characteristics:
High efficiency
Can withstand high laser power, more than 10kW
High - weight optical components ensure high - quality cladding
High flexibility
Modular construction
Combine for different applications
Simple assembly steps with existing systems
Free collimation and focal length combination
The operation is simple and safe
Surveillance camera makes teaching and cladding results more simple and intuitive
Easy replacement of optical components
Supervisory window box
Can monitor the running condition through the computer
The powder feeding head is a six-nozzle molding powder feeding system developed by xinjinghe for coaxial powder feeding equipment with large laser power and high molding rate. It has the characteristics of high feeding efficiency, fast feeding speed and good surface forming quality. The powder feed head has an independent cooling system to reduce the impact of other relative cooling, ensure the stability of the powder feed head and high quality seal quality.
The automatic powder feeder is imported from Germany. This powder feeder adopts Siemens S7PLC control, Siemens TP177B operation panel, with a color touch screen, using argon powder can control the maximum flow of 21L/nin. Continuous powder delivery is 0.4-200g/min.
七、Numerical control system
Siemens SINUMERIK828D system with its unique graphical user interface, convenient operation performance, users almost without more training, can quickly operate, debug, complete a variety of instructions, programming tasks.
Siemens 828D system has optional horizontal and vertical panel layout, which can meet the needs of machine tools with different installation forms and different performance requirements. Its compact size allows it to be mounted on the most compact machine tools; Integrated high resolution 10.4 "TFT color display and full size keyboard make it easy and friendly to operate; The die stamping magnesium alloy panel is delicate and durable, sensitive keys and simple interface Settings ensure the stable operation of the system; It has no fan, hard drive or battery and is truly maintenance-free.
八、Control system
Overall control system
CNC control system adopts Siemens digital controller; Used for control of laser, machine tool, powder feeder, protection gas (two ways), protection system, cold water, etc. Compact, durable and maintenances free CNC system operating panel, maximum support for 4 axis synchronous interpolation, linear, circular and spiral interpolation. SINUMERIKG code programming with high level language instruction, suitable for programming in mass production.
九、Monitoring system
Real-time monitoring system includes monitoring of various instruments and equipment status; Each part of the equipment is equipped with corresponding independent monitoring of various instruments and equipment status, such as internal pressure, water vapor content, oxygen content, internal gas temperature, water flow of the laser, cooling water temperature and so on. At the same time, a comprehensive alarm system is set to ensure that any monitoring position problems can be timely alarm, serious errors can interrupt the whole forming system.
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